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help me get the filler plug out  
Bill47 Bill47
New User | Posts: 4 | Joined: 06/08
Posted: 06/29/08
01:39 PM

I have a CJ7 with an AMC 20 rear axle. I finally got the cover off to fix a leak. Now, the fill plug is so rusted that the allen wrench turned in the socket and the plug is still frozen. Do I drill the thing out, or what? I have gone through a bunch of rust buster stuff and bought the right tools to do the job...nothing. I have to refill the diff. Somebody tell me the best thing to do.    


 
ftgiles
Enthusiast | Posts: 616 | Joined: 05/08
Posted: 06/29/08
03:07 PM

Concentrated heat from a MAPP torch played directly on the plug. Don't warp the cover with too much heat transmitting to the cover.

Let it cool and then use a manual impact wrench, one you hit with a hammer, not air.

If the plug is already rounded out, probably a new cover.

Not to rub salt into the wound, but for anybody else reading this, always remove the filler plug first before draining fluid out of anything.  


 
mudb8-
Moderator | Posts: 2205 | Joined: 08/07
Posted: 07/01/08
01:47 AM

I've used consentrated heat then cold water to shrink it, also you can weld a nut to the plug and use a socket instead of the allen...  


Help save TELLICO...VIRTUAL RALLY for Tellico...

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Ironman
New User | Posts: 14 | Joined: 06/08
Posted: 07/06/08
11:02 PM

I welded a nut on a friends cover before for the same reason. Just be careful not to weld the plug to the cover. I migged it with a couple of good tacks. With the heat from the weld and having a nut to put a box end wrench on, it came right off.  


 
mudb8-
Moderator | Posts: 2205 | Joined: 08/07
Posted: 07/06/08
11:27 PM

yep they do, i usually just fill in the center of the nut with the 110 and innershield wire.  


Help save TELLICO...VIRTUAL RALLY for Tellico...

http://www.pirate4x4.com/forum/showthread.php?p=8149649#post8149649

The rally will be on Wednesday May 7th from 4 to 9 pm Eastern Standard Time.
Be there and post up POSITIVE COMMENTS!!

 
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